THE DATA-INFORMED PATH TO REACTOR OPTIMIZATION

The latest iteration of our Reactor model provides the structural insights to safely accelerate reactor cycles, optimize heat-up and cool-down procedures, and protect your assets from brittle fracture.

EXPLORE THE FULL SPM

THE HIDDEN COSTS OF LEGACY REACTOR STRATEGIES

Prolonged Downtime from Conservative Ramping

Conservative heat ramp protocols sacrifice valuable throughput for safety. This unnecessarily limits revenue and prolongs downtime – all without the real insight to prove it’s necessary.

No Visibility into Brittle Fracture & Fatigue Risk

Without real-time structural insight, operators are forced to “fly blind.” This leads to unseen micro-damage from both fatigue and brittle fracture, compromising asset safety.

Missed Opportunity from Static MPT Analysis

Manual, static MPT analysis slows critical decision-making and enforces safe assumptions, limiting your flexibility and efficiency during essential heat-up and cool-down cycles.

New Demands from the Energy Transition

More frequent cycling from green feedstocks accelerates fatigue and fracture risks, pushing reactors beyond original design limits and requiring a new approach to integrity management.

TURN EVERY RAMP PHASE INTO A VALUE DRIVER

$1.5M+ PER YEAR

ACCELERATED REACTOR CYCLES

Speed up critical heat-up and cool-down transitions with confidence using real-time structural insights and automated MPT curve analysis.

$1.0M PER YEAR

EXTEND ASSET LIFE SAFELY

Protect the long-term integrity of your asset by using continuous monitoring to minimize structural damage and defer costly replacements.

REDUCE RISK

WITH MPT ASSESSMENT & REAL-TIME INSIGHTS

Prevent brittle fracture failures with dynamic risk visualization and What-If scenarios for safer, data-informed operating boundaries.

SOLVED WITH SPM

Akselos SPM enables smarter ramp decisions, real-time fracture awareness, and long-term asset resilience – all without compromising safety.

Accelerate Cycles Safely

Safely optimize heat-up and cool-down procedures to reduce cycle times and unlock more production capacity.

Optimize Transients with Confidence

Test new operational procedures virtually to find the safest, fastest path – without risking live trial-and-error.

Reduce Structural Fatigue and Damage Risk

Continuous monitoring and predictive insights help you avoid cumulative stress that leads to long-term reliability issues, especially with the increased cycling of the energy transition.

WHAT YOU NOW CAN DO

Up-To-Date 3D Asset Model – as-maintained or as-is representation of the asset is updated with the latest inspection data.
Fatigue Tracking with Live & Historical Data – continuous fatigue assessment using both historical (up to 2 years) and live operational data.
Real-time MPT Monitoring – track MPT throughout both scheduled and unforeseen start-up and shutdown phases.

True 3D Asset Model – accurate and detailed digital representation of your as-designed and/or as-built Hydrotreater Reactor.
Full Asset Fatigue Assessment – fully compliant with industry standards (API 579-2021), analyze historical operational data up to 2 years to identify fatigue damage hotspots.
Hotspots Identification – enable operator to detect and predict potential structural integrity/abnormally issues to optimize operations and maintenance strategies.
Remaining Fatigue Life Prediction – estimate how long your asset can safely operate.
Minimum Pressurization Temperature (MPT) Analysis – model and visualize MPT behavior based on historical data (Industry Standard: WRC562).
Operation Change “What-if” – optimize heating/cooling stages with predictive MPT simulations, maximizing efficiency.