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UNLOCK HIDDEN CAPACITY IN YOUR FURNACES – SAFELY AND RELIABLY

Thermal stresses, oxidation, and fatigue silently degrade your fired heaters. Akselos SPM helps you move beyond conservative limits and inspection blind spots—giving you the structural intelligence to extend life, boost throughput, and prevent unplanned failures.

EXPLORE THE FULL SPM

THE HIDDEN COSTS OF LEGACY FURNACE STRATEGIES

Undetected Damage from Thermal Stress & Creep

Oxidation and fatigue accumulate inside tubes and fireboxes—unseen until failure occurs.

Throughput Capped by Conservative Limits

Operators rely on static assumptions, limiting the safe operating envelope and leaving capacity untapped.

Blind Spots in Inspection Coverage

Manual inspections and pigging often miss localized damage, delaying detection of hotspots, thinning, or buckling.

Costly Failures & Emergency Repairs

Tube leaks or ruptures trigger unplanned shutdowns, safety risks, and high-cost interventions.

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TURN YOUR FURNACE INTO A VALUE DRIVER

+$1M PER YEAR

PROTECT REVENUE BY PREVENTING FAILURES

Catch risks early and avoid unscheduled outages with predictive modeling and real-time monitoring.

$2M PER YEAR

EXTEND ASSET LIFE WITH CONFIDENCE

Targeted creep and fatigue insights let you safely defer tube replacements and maximize performance.

SOLVED WITH SPM ONE

Akselos’ physics-based Structural Twin provides a real-time digital replica of furnace tubes — continuously updated with operational and inspection data.

WHAT YOU NOW CAN DO

  • Up-To-Date 3D Asset Model – as-maintain or as-is representation of the asset is updated with the latest inspection data
  • Crude/Radiant Coil Creep Tracking with Live & Historical Data – continuous creep assessment using both historical (up to 2 years) and current operation data
  • Heat Duty Optimization (including FLIR Image Mapping): 3D visualization of temperature distribution and heat flux to support burner adjustments for improved efficiency
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  • True 3D Asset Model – accurate and detailed digital representation of your as-designed and/or as-built Furnace
  • Creep Assessment for Crude/Radiant Coil – fully compliant with industry standards (API 579-1/ASME FFS-1 2021 Part 10, Level 2), analyze up to 2 years of operational data, enabling early detection of hotspots and potential creep damage
  • Remaining Creep Life Prediction – insights into how long the crude/radiant coil can safely operates base on design and actual operating condition
  • Historical Stresses & Creep Review – understand the impact of the past operation on the creep damage of the crude/radiant coil
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Our model covers the furnace firebox and crude/radiant coil system, including heating tubes, headers, and sub-headers.

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STRUCTURAL TWINS GIVE YOU SUPER VISION FOR YOUR FIXED EQUIPMENT